– Ultra-precise tool holders with HSK interface according to DIN 69893 –
Tool holder series “UTS25″
About our tool holder series “UTS-x” – what to expect
First DIN69893-5 (HSK-E) tool holder series for ultra-precision machining
Static run-out at tool < 0.8 micron (if used with our spindle solutions),
Axial/radial Repeatability < 0.2 micron (if used with our spindle solutions)
Balance quality (G0.3 mm/s at 60,000 rpm) 20 times better than industry standard
Available sizes:
HSK-E 20 (UTS20, DIN69893-5)
HSK-E 25 (UTS25, DIN69893-5)
HSK-E 32 (UTS32, DIN69893-5)
HSK-E 40 (UTS40, DIN69893-5)
An ultra-low tool run-out at any speed and vibration level are crucial to generate ultra-precision parts with sub-micron shape accuracies and surface finishes under 5 nm Ra. Along with the introduction of our ultra-precision tool spindles
it became clear that commercially available tool holders would ruin their properties. Where run-out at the tool was determined to be within 3-10 micron, their balance quality with G8 mm/s at 25,000 rpm as an average was beyond bad.
Thus we decided to use or own spindles and machining technologies to generate a tool holder series that suits and supports ultra-precision demands. We created dedicated balancing rigs featuring our spindles to not only balance our
tool holders at conditions you could later find in the machining set up, but at nominal speeds and with a tool clamp repeatabilty of under 200 nm.
An these properties you now can also use in your machining solution. With a standard taper interface according to DIN69893-5 and thermal shrinking technology, you can rely on ultra-low vibration levels even at higher spindle speeds,
balance qualities 20 times better than the industry standard and a run-out at the tool of under 0.8 micron. Don’t let your tool holder solution ruin your machining results, use our ultra-precision tool holder series
UTS-x!
Our UTS-x tool holder series is available for HSK-E 20, HSK-E 25, HSK-E 32 and HSK-E 40 taper interfaces and different tool shank diameters. Becasue thermal shrinking is the only way to get to the stated repeatability values, only carbide tools with shank tolerance h5 or smaller can be used.
UTS-x tool holder series (DIN69893-5) and bespoke balancing rig
“UTS-x” is an acronym for “ Ultra-precision Thermal Shrinking”.
Interface/ Compliance DIN HSK-E 20, HSK-E 25, HSK-E 32, HSK-E 40 according to DIN 69893-E Clamping technology Thermal Shrinking Available clamping diameters, metric 8 mm, 6 mm, 4 mm, 3 mm Available clamping diameters, inch 1/4", 1/8" Guaranteed tool run-out < 0.8 µm Guaranteed balancing quality *) < G 0,3 mm/s at 60,000 rpm Repeatability *) < 0.2 µm *) when using the Levicron tool spindle U/ASD-H25/A
Grinding wheel adaptors
for small to medium size grinding wheels
Fly-cutter adaptor
for medium to large fly cutter discs
Shrink fit holder, radially adjustable
The manufacturing of diamond tools does not allow to get the radius midpoint of the tool exactly onto the rotation axis. Thus we developped a radially adjustable shrink-fit solution with DIN69893 interface and balancing bores to compensate for this tool error.
Data Sheets
Order number | HSK | d1 (for h5) | d2, mm | d3, mm | L, mm | l, mm |
905.211 | HSK-E 20 DIN 69893 | 3 | 7 | 11 | 35 | 15.5 |
905.212 | 1/8“ | 7 | 11 | 35 | 15.5 | |
905.213 | 4 | 8 | 12 | 35 | 15.5 |
Order number | HSK | d1 (for h5) | d2, mm | d3, mm | L, mm | l, mm |
901.857 *) | HSK-E 25 DIN 69893 | 8 | 15 | 22 | 55 | 45 |
901.6A0 *) | 6 | 12.5 | 18.6 | 80 | 34.5 | |
901.655 | 6 | 12.5 | 18.6 | 55 | 34.5 | |
901.4A0 *) | 4 | 10 | 15.2 | 80 | 30 | |
901.444 | 4 | 10 | 15.2 | 50 | 30 | |
901.233 | 3 | 9 | 13.5 | 45 | 26 | |
901.755 | 1/4“ (6,375) | 12.5 | 18.6 | 55 | 34.5 | |
901.333 | 1/8“ (3,175) | 9 | 13.5 | 45 | 26 | |
*) Special design, only on request |
Order number | HSK | d1 (for h5) | d2, mm | d3, mm | L, mm | l, mm |
902.230 | HSK-E 32 DIN 69893 | 3 | 7.7 | 11.2 | 45 | 12 |
902.440 | 4 | 10.2 | 14.4 | 50 | 18 | |
902.4A0 *) | 4 | 10.2 | 17 | 80 | 18 | |
901-650 | 6 | 15.2 | 19.4 | 55 | 25 | |
902.880 *) | 8 | 20 | 25 | 80 | 34 | |
*) Special design, only on request |
Order number | HSK | d1 (for h5) | d2, mm | d3, mm | L, mm | l, mm |
903.8A6 | HSK-E 40 DIN 69893 | 8 | 12.5 | 18.6 | 80 | 34.5 |
903.655 | 6 | 10 | 15.2 | 55 | 30 | |
903.444 | 4 | 9 | 13.5 | 45 | 26 |
Tool holder “UTS32”
Your contact
Do you have any questions, need further information or want to purchase one of our products? Great! Then contact us at any time.